Keyway Cutting Tool For Lathe
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To internal keyway using slotting machine out more, including how to control cookies, see here: The slotter machine falls under the category of the reciprocating type of machine tool similar to a shaper to a shaper or a planner.
It operates almost on the same principle The major difference between a slotter machine and a shaper machine is that in a slotter the ram holding the tool reciprocates in the vertical axis.
A vertical shaper and slotter machines are almost similar to each other as regards their construction, operation, and use.
The only difference being, in the case of a vertical shaper, the ram holding the tool may also reciprocate at an angle to internal keyway using slotting machine horizontal table in addition to the vertical stroke.
The ram can be swivelled not more than 5脗掳 to the vertical.
The slotter machine was developed by Brunel in the year 1800 much earlier than a shaper was invented.
Types of Slotter Machine There are mainly two types of slotter machine.
Puncher Slotter The puncher slotter machine is a heavy, rigid machine designed for removal of a large amount of metal from large forgings or castings.
The length of stroke of a puncher slotter is sufficiently slot machine />It may be as long see more 1800 to 2000mm.
The puncher slotter ram is usually driven by a spiral pinion meshing with the rack teeth cut on the underside of the ram.
The pinion is driven by a variable speed reversible electric motor r.
The feed is also controlled by electrical gears.
Precision Slotter The precision slotter machine is a lighter machine and is operated at high speeds.
The machine is designed to take light cuts giving the accurate finish.
The image is from Using special jigs, the machine can handle a number click here works on a production basis.
The precision slotter machines are also used for general purpose work and are usually fitted with Whitworth quick return mechanism.
Slotter Size The size of a slotter machine like that of a shaper is specified by the maximum length of stroke of the ram, expressed in mm.
The size of a general-purpose or precision slotter usually internal keyway using slotting machine from 80 to 900mm.
To specify a slotter correctly the diameter of the table in mm.
Amount of cross and longitudinal travel of the table expressed in mm.
The number of speeds and feeds available, h.
These guideways are perpendicular to the guideways on the base.
The rotary table enables a circular or contoured surface to be generated on the workpiece.
It supports the tool at its bottom end on a rewards online slots head.
Ram Drive Mechanism A slotter removes metal during downward cutting stroke only whereas during upward return stroke no metal is removed.
The reduce the idle return time quick return mechanism is incorporated in the machine.
The bull gear is mounted on a fixed hub at the rear end of the machine and it is rotated by a driving pinion from the motor.
The driving plate is connected to the main shaft through the fixed hub.
The main shaft is placed eccentrically with respect to the bull gear centre.
The bull gear holds the crankpin with sliding block and slides in a driving plate.
So that when the bull gear rotates, imparts rotary motion to the driving plate and shaft causing the disc to rotate at the end of the main shaft.
The disc is connected to the lower end of the connecting rod eccentrically by means of a pin in a radial T-slots on the face of the disc, which converts the rotary motion of the disc into reciprocating motion of the ram connected to the top end of the connecting rod.
The Principle of a Quick Return Mechanism The principle of quick return mechanism can be explained simply by a line diagram.
A and B are the fixed centres of the bull gear and the driving plate.
The crack pin and the slide block rotate in a circular path at a constant speed in a driving plate about B.
This causes the disc to rotate through the main shaft.
The pin 3 on the disc rotates in https://gothailand.info/slot-machine/wicked-winning-slot-machines.html circular path about the fixed point B.
When the slide block is at C, the ram is at the maximum upward position of the stroke and when it is at D, the ram is at the maximum downward position.
If the bull gear rotates in an anticlockwise direction and the slide block rotates through internal keyway using slotting machine angle CAD, the ram performs downward cutting stroke, whereas when the block rotates through an angle DAC the ram perform return stroke.
As the block rotates at a constant speed the rotation of slide block through an angle CAD during cutting stroke takes longer time than the rotation through an angle DAC during the return stroke.
Thus the quick return motion is obtained.
Flat Surfaces Machining The external and internal flat surfaces may be generated on a workpiece easily in a slotter machine.
The work to be machined is supported on parallel strips so that the tool will have clearance with the table when it is at the extreme downward position of the stroke.
The work is then clamped properly on the table and the position and the length of the stroke is adjusted.
A clearance of 20 to 25mm is left before the beginning of cutting stroke, so internal keyway using slotting machine the feeding movement may take place during this idle part of the stroke.
The table is clamped to prevent any longitudinal or rotary travel and the cut is started from one end of the work.
The crossfeed is supplied at the beginning of each cutting stroke and the work is completed by using a roughing and a finishing tool.
While machining an internal surface, a hole is drilled into the workpiece through which the slotter tool may pass during the first cutting stroke.
A second surface parallel to the first machined surface can be completed without disturbing the setting by internal keyway using slotting machine rotating the table through 180脗掳 and adjusting the position of the saddle.
A surface perpendicular to the first machined surface may be completed by rotating the table by 90脗掳 and adjusting the position of the saddle and cross slide.
Machining Circular Surfaces The external and internal surface of a cylinder can also be machined in a slotter machine.
The work is placed centrally on the rotary table and packing pieces and clamps are used to hold the work securely on the table.
The tool is set radially on the work and necessary adjustments of the machine and the tool are made.
The saddle is clamped in its position and the machine is started.
While machining, the feeding is done by the rotary table feed screw which rotates the able through a small arc at the beginning of each cutting stroke.
Machining Irregular More info or Cams The work is set on the table and necessary adjustments of the tool and the machine are made as detailed in other operation.
By combining cross, longitudinal and rotary feed movements of the table any contoured surface can be machined on a workpiece.
Machining Grooves or Keyways Internal and external grooves are cut very conveniently machine.
A slotter is specially intended for cutting internal grooves which are difficult to produce in other machines.
External or internal gear teeth can also be machined in a slotter by cutting equally spaced grooves on the periphery of the work.
The indexing or dividing the periphery of the work is done by the graduations on the rotary table.
But in slotter machines, the direction of cutting stroke is vertical with slower than the return stroke.
Whereas in slotter machine is used for cutting keyways, grooves and slots of various shapes, for making regular and irregular surfaces both external and internal, for cutting internal gears, for handling large and for awkward jobs.
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Broaching - Cutting a Keyway
SLOTTER PRESS RELEASE.pdf. Arrow Machine Works provides Long Internal Keyway Machining Services with the ability to custom fit any size keyway up to聽...
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